GigaScan Paint Solution

Automated Painting for Large and Custom-Manufactured Products

Every Weld. Every Curve.
Precisely Coated.

Industrial painting for large products is often inconsistent due to manual processes and varied geometries. GigaScan replaces traditional spraying with an automated workflow that adapts to every specific shape and size with precision.

Industrial Analysis

The Last Manual Step in Industrial Manufacturing

Automating paint processes is straightforward when products are identical and produced in high volumes. Robots can follow the same predefined path every time. However, many manufacturers produce products that vary slightly from unit to unit.

Large Fabricated Structures
Custom Industrial Equipment
Complex Assemblies
Variable Geometry
Large Fabricated Structures
Custom Industrial Equipment
Complex Assemblies
Variable Geometry
Inconsistent Paint Thickness
Inefficient Paint Usage
Difficult Reach Zones
Quality Maintenance Struggles
Path Mismatch Errors
Inconsistent Paint Thickness
Inefficient Paint Usage
Difficult Reach Zones

In these situations, traditional paint robots struggle because the programmed spray path no longer matches the real shape of the object. As a result, manufacturers often return to manual painting.

Manufacturers need a way to automate painting even when products are not identical.

SYSTEM ARCHITECTURE

From Scan to Spray

01 // CAPTURE

GigaScan 3D

Generates a precise 3D point cloud of the product as it actually exists—capturing every weld seam and surface deviation.

GigaScan — 3D Capture
02 // ANALYSIS

HAL Software

Analyzes geometry to determine the most efficient path, adjusting spray distance and speed for 100% consistent coverage.

HAL Robotics — Path Planning
03 // EXECUTION

SprayVision

Drives the robot to execute the calculated path with uniform movement and spray control for every unique product.

SprayVision — Robotic Control

The Benefits of Painting Based on Real Geometry

By combining scanning, analysis, and robotic painting, manufacturers gain several important advantages.

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Where This Solution Delivers
The most value for
  • Large fabricated metal structures
  • Complex castings and weldments
  • Custom industrial machinery
  • Heavy equipment components
  • Large parts needing uniform coating
  • Large fabricated metal structures

GigaScan Paint Solution is best suited for manufacturers whose products are large, geometrically complex, and not perfectly identical between units. In these environments, manual painting often becomes a bottleneck. Automating the process can significantly improve productivity while maintaining high coating quality.

DEMONSTRATIONS AVAILABLE IN KUNGSBACKA, SWEDEN. REMOTE FEASIBILITY REVIEWS ON REQUEST.

See It Work on Your Product: The clearest way to evaluate GigaScan Paint Solution is to see it process a product from your production line. Contact our team to discuss a demonstration or feasibility review.

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